ENGINEERING & DESIGN研发设计PRECISION MACHINING精密加工QUALITY CONTROL品质检测CUSTOM SOLUTIONS定制开发

BUILT TO YOUR SPECIFICATIONS围绕需求展开

Your engine.
Your requirements.
Our focus.
您的发动机。
您的需求。
我们的专注。

A custom piston starts with understanding the application. Share an engine model, a sample, or a design brief. We work through the geometry and requirements with you.定制活塞,始于理解真实应用。无论是发动机型号、现有样品,还是一份设计需求,我们都可以从这里开始沟通。

You don’t need a complete drawing to begin the conversation.不必备齐所有技术参数,便可开启项目。

Discover custom pistons了解定制活塞

THE PRODUCT, UP CLOSE近距离看产品

Precision in every detail.精密,体现在每个细节。

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PRECISION CUSTOM

Your vision.
Precisely engineered.
为您的构想,
精密定制。

Precision Custom: a dedicated brand for demanding piston development projects, with its own design and project space.走进精耐德旗下高端定制品牌 PC,聚焦您的下一项活塞开发需求。

Explore Precision Custom走进 Precision Custom
Piston machining inside CNC equipment

DESIGN MEETS MANUFACTURING让设计连接制造

More than a
finished part.
不止于
一件成品。

See the work behind the piston: machining, production and dimensional inspection. A closer look at how a design takes shape.从加工、生产到尺寸检测,走近活塞背后的制造过程,了解设计如何成为实物。

Explore our capabilities了解制造能力

INSIDE JND走近精耐德

See the process.
Understand the detail.
看见制造过程,
理解产品细节。

A closer look at machining, production and inspection.近距离观察加工、生产与检测。

Supplied photograph of piston machining
PRECISION MACHINING / THE PRODUCTION FLOOR精密加工 / 制造现场

ENGINEERING, MADE VISIBLE真实呈现,精密细节

A piston is a system of details.一枚活塞,是细节的协同。

01

Design around the engine围绕发动机展开设计

Crown geometry, pin location and ring layout are considered together with the application.顶型、销孔位置与环槽布局,结合应用工况一同考虑。

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02

Forged strength, reduced mass锻造强度,兼顾减重

2618 forged aluminium and selected 4032 options. FEA-supported designs balance wall thickness, mass and stress distribution.采用2618锻造铝合金,并为部分产品提供4032方案。通过FEA辅助设计,兼顾壁厚、重量与应力分布。

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03

Surface options, up close近看表面处理

Skirt coating examples and machined finishes, selected against the project brief.裙部涂层与加工表面实拍,根据项目需求讨论具体方案。

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MATERIALS & ENGINEERING材料与工程设计

Strength starts with the material.强度,从材料开始。

Strength starts with the material.
01

2618 forged aluminium2618 铝合金锻造

A dense forged structure designed for higher combustion pressures, temperatures and engine speeds. Selected products use 4032 or 2618 aluminium, with the alloy chosen for the application.致密的锻造结构,面向更高燃烧压力、温度与转速的应用。部分产品采用4032或2618铝合金,根据工况选择材料。

02

FEA-informed developmentFEA 辅助开发

Selected designs use finite element analysis to optimise stress distribution. Forging supports thinner-wall, weight-conscious designs while retaining the strength required by the application.部分设计通过有限元分析优化应力分布。锻造工艺支持更薄壁厚与减重设计,同时兼顾应用所需强度。

03

A controlled manufacturing route贯穿制造的过程控制

From raw-material forging to CNC finishing, process control and inspection focus on ring-groove quality, dimensional tolerances and consistency.从原材料锻造到CNC精加工,通过过程控制与检验关注环槽质量、尺寸公差及一致性。

04

Materials for demanding projects应对严苛项目的材料方案

Specialist projects can specify high-strength aluminium, steel or titanium-alloy solutions for the relevant piston or component. Material and component scope are defined for the application.针对特殊项目,可就相应活塞或配套部件确定高强度铝合金、钢或钛合金方案,具体材料及部件范围按应用确认。

PRECISION & VALIDATION精度与验证

Consistency, part after part.每一枚,都关注一致性。

Consistency, part after part.
01

Weight matching within ±1 g重量配组控制在 ±1 克以内

Piston weight matching is controlled within ±1 g for specified matched sets. Precision tolerances and dimensional consistency are part of the agreed inspection requirements.指定配组套件的活塞重量配组精度控制在±1克以内,精密公差与尺寸一致性纳入双方确认的检验要求。

02

OEM experience. Racing development.原厂经验与赛车开发

JND brings OEM experience and OEM-level validation practices into performance piston development, supported by extensive R&D and motorsport resources.精耐德将原厂经验与主机厂级验证实践带入性能活塞开发,结合广泛研发测试及赛车运动资源支持。

YOUR NEXT PROJECT开启下一个项目

Let’s build what’s next.下一款活塞,从您的需求开始。

Discuss your requirements沟通定制需求
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